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The digitalization of RTE products

Digitalization has come to stay, especially in those historically traditional sectors such as the restaurant industry. The sanitary crisis has undeniably worsened the need of structural changes, in this article we will see how the RTE products, and their digitalization offer huge scale economics and reduce the need of qualified workforce in order to face the needs of the restaurant of the future.

Before getting into the RTE products and how these can become a powerful tool in the restaurant industry, we must understand the trends that are already shaping the traditional business models. The following are trends we saw at the webinar ¨New business opportunities for the restaurant industry¨ organized by  Loop new Business Models.

Regarding the sector, we saw that this is going through an increasing professionalization and concentration.

Moreover, the menu sophistication implies a rise in costs, leading to the search of efficient solutions.

On the other hand, we talked about the implication of the processes, where it is more and more difficult to find qualified people and the risk of depending on them. The search of processes that reduce food waste to a 0%. And the increasing regulatory pressure towards food safety.

Finally, we analyzed the trend in relation to the rise of equipment and devices in the kitchen that are not necessarily focused on the kitchen intelligence, which leads us to the search of solutions that enable the generation of quantifiable and measurable value.

At JANBY we believe that the combination of RTE products and our technology becomes a powerful tool to succeed in the new landscape.

What are RTE or Ready To Eat products?

RTE products are those foods that have been previously elaborated, cooked and vacuum sealed, ready to eat with just a final touch of retherming.

The RTE foods are based in the traditional cooking method, combined with processes such as pasteurization and sterilization to preserve flavor, nutrients, and organoleptic properties with no need of additives or preservatives.

What are the benefits of RTE products in he restaurant industry?

The main benefit is a consequence of the elaboration process and resides in the quality of the food and its simple retherming process, making these types of foods a very powerful tool in a sector that is more and more affected by the structural costs and raw material that are lost.

The RTE products enable the kitchen assembly process. This means that the products that the restaurant offers come from a central kitchen or from a RTE food producer ready to just retherm and serve. This process contributes to several benefits such as:

  • The reduction of qualified workforce.
  • A standardized offer.
  • The reduction of cleaning times.

All of which is achieved preserving the quality and being able to use those resources to improve client service.

The kitchen assembly process is very interesting for those places that are affected by a high seasonality or where the rotation of the workforce is very big. This process significantly reduces the dependency of the chef at the service moment, but it doesn’t take it away. There is a big previous job that the Chef must carry out by investigating and analyzing the different food providers to see which one best meets the needs of his restaurant. Does this mean that all restaurants will have the same offer? Not really.

For instance, the machine manufacturers don’t make each single piece of the machines in-house. Is their engineers’ team who designs the specifications that are required for their final machine and outsource it to specialized companies. Does this mean all manufacturers produce the same machines? Not quite, as each manufacturer produces their machines according to their quality and pricing strategies. RTE products enable to adopt an industrial process in the kitchen with the resulting time and cost savings.

So, a Chef could even design its own recipes and outsource their production to a food manufacturer and receive the individual portions to work on demand with the lowest food waste possible.

What problems do RTE producers face?

RTE food producers are facing an ever-growing competition to offer the best possible product at the best price; however, they lack control on how their final client is retherming the product. This is a big problem as an incorrectly carried out retherming process could ruin the output of a whole elaboration, and consequently trigger the change of food provider.

How does JANBY help tackle this problem?

At JANBY we have developed the JANBY Track, a complete solution for the digitalization and automation of retherming that stores all the information related to a product in a QR label and auto-configures the Sous-vide equipment for the right retherming.

It also records the history of the elaboration of each portion and enables to discard batches with just a click. Automate the retherming process, as the operator only has tos can the label and the JANBY Track takes care of configuring the equipment and of keeping track of the different times.

All the information is registered in the JANBY Cloud, even the live events, which makes it possible to manage several kitchens remotely and simultaneously.

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The JANBY Track at Gastvrij Rotterdam

This week JANBY has been present at Gastvrij Rotterdam at Bidfood NL space next to Kitchen Create.

During the 3 days that the trade show took place the visitors have been able to discover a completely new system that together with Bidfood’s products makes it the perfect solution for professional kitchens.

The restaurant industry in Holland and globally was already anticipating some important changes specially triggered by the Delivery and the digitalization, and the COVID crisis has only accelerated them.

The sudden close of the different restaurant concepts has forced their staff to change sectors and it doesn’t look like they are eager to come back, at least not in a short or medium term. The timetables, working path and the required knowledge to properly run a professional kitchen makes it an unattractive career path now.

Bidfood NL In their constant effort to ease the life of those owning and running a restaurant in the Netherlands, not only provides everything a restaurateur might need in terms of utensils, but also provides high quality food ready to retherm plate up and serve. At the Gastvrij Rotterdam 2021 edition they have included Janbys QR codes and have deployed 5 JANBY Track and Sammic SmartVide units to completely automate the retherming process, ensuring consistent quality and significantly reducing the dependency on the Chef.

Below some pictures of how the units looked:

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Business case: Bidfood NL and Kitchen Create

Bidfood Netherlands

BIdfoodnl is one of the leading hospitality distribution companies in the Netherlands. They offer a wide product portfolio and almost immediate delivery times that make them strong players in the foodservice field. They differentiate themselves from the competitors by offering additional services to their clients in terms of consultancies, trainings, and demos, which are perceived by the client as high added value services.

The SmartVide food range and Jordy´s Keuken

The difficulty for finding Chefs in the Netherlands, stressed by the COVID situation, has accelerated the development of technological solutions, as well as the offer of quality mise-en-place food that is easy to cook.

Within their catalog of Jordy’s keuken they offer all the necessary elements to make a dish, as well as a SV range. The SV range consists of vacuum-packed products designed to be regenerated by immersion which now also carry Janby’s QR labels. The labels have embedded all the information about the product and, most importantly, its retherming or cooking process. This range of products can be regenerated using the Sammic SmartVides together with the Janby Track for a completely unattended and automated regeneration process, significantly reducing the needs of a qualified Chef in the kitchen.

How can I get the Janby Track license in the Netherlands?

In the Netherlands we work with our partner Kitchen Create. Kitchen Create is a company specialized in custom made professional kitchen solutions for the hospitality industry. In addition to selling Sammic SmartVides, is also a Janby partner and point of contact in the Netherlands.

Restaurants already using the system in the netherlands

After the launch of the system at the Gastvrij Rotterdam show in September 2021, Kitchen Create has installed the system at 3 facilities so far:

Gastrobar Hartig

Tramhuys  

Brasserie Barclay

This is a clear example of how food manufacturers can benefit from the system not only through the traceability of their products, but also by offering an added value to the customer with a system that ensures product quality while reducing the need of chefs.

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Business case: Lincoln 32

Lincoln 32 is a new restaurant located in the Sant Gervasi area in Barcelona.

Loctaed at both sides of the Augusta Hotel, its Chef, Alberto Rodríguez, offers an avant-garde mediterranean cuisine where proximity product is key.

The offer of the menu is very varied and of a high quality. Most of it is cooked following the Sous-Vide and low temperature and can be ordered either as a full ration or half ration.

In addition to using the Sammic SmartVides for cooking and retherming, they have implemented the JANBY Track system and have given a step forward in the digitalization of their cooking processes.

With an UNLIMITED license, they are able to create individual identifying labels per portion and to trace the whole elaboration process ensuirng the maximun quality in every service.

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Business case: Maruka Gastro

Maruka gastro is the latest proyect of Chef Enrique Fleischmann, located at the heart of Getaria, is a Gastrobar aimed to provide a simple, fun and tasty menu. The offer is based in the Sous-Vide cooking technique and food regeneration enabled by the latest 4.0 kitchen solution.

The vacuum and low temperatures are the foundations of every food preparation that takes place at Maruka. The working system is based on the standardization of the gastronomic offer through two main regeneration parameters: time and temperature, which guarantee the highest quality of the product.

Maruka

¨In Maruka we are in constant innovation and evolution as a gastronomic group to offer a high quality, safe and different experience¨

One of the key success factors of this culinary proposition comes from the activity of separating the food preparation moment form the regeneration and service. The production phase is carried out in the same kitchen in big quantities but at different times from the service moment, this production is later vacuum sealed in individual portions. On the other hand, the regeneration and service happen on demand, which reduces food waste at 100%. Moreover, the elaborations are prepared in an open to the public kitchen enhancing their experience.

Maruka Wall

Key improvements

  • Reduction of cleaning times
  • Reduction in service times
  • Reduction of food waste

The kitchen is equipped with a SmartVide station composed of 2 Smartvides and 2 water tanks to function with 2 different temperatures at a time.

The whole process is assisted and controlled through the JANBY Track, the complete solution for the control of the Sous-Vide process. It is composed of a software license with different functionalities and a dedicated tablet that records recipes and identifies each bag and their elaboration process. It enables to work with many bags at the same time with an efficiency and accuracy never experienced in the kitchen. JANBY Track has also a Cloud system that records every move, records the historic of each elaboration, analyses trends and ensured food safety.

This is undeniably an innovative proposition that entails all the necessary elements for success.